Results 1 to 7 of 7
  1. #1

    700cc engine rebuild and got problem

    Hi!
    Now I really need help.
    I have -02 700cc freedom and it got water inside engine and one cylinder broken. now i have rebuild engine with new cylinder, pistons and crank rebuild kit. today i tried it first time and there is water coming out bellow exhaust manifold. look attached file and tell why water is coming out there??? do i have somekind crack in crank case or wath the hell is going on?????
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	nimetön.jpg 
Views:	77 
Size:	34.1 KB 
ID:	149340  


  2. #2
    Click avatar for tech links/info, donation request K447's Avatar
    Join Date
    Jul 2007
    Location
    near Toronto, Canada
    Posts
    36,596
    +1
    1,276
    Is the water coming out around a freeze plug?

  3. #3
    freeze plug???

    i don't know what it is where it's coming. it's that round hole. i take cylinder away tomorow so i can see what there is.

    there is two similars holes in crankcase, like that picture shows...but only one is leaking.


    anyidea can i get new plug somewhere or will i try but some metal eboxy to it and hope it will hold????

  4. #4
    i remove motor and i found what's wrong.
    new cylinder what i have changed got one extra water canal what wasn't in old one. and that "new" canal goes to freeze plug and there isn't any plug because water doesen't suppose go there, cos old cylinder dosen't have that canal. i took picture at old cylinder and marked where that canal is in new cylinder and then is picture from engine and you see that "new" canal goes straight to freeze plug place.

    Any idea how i fix it and why that new cylinder is little differend??it's not new OEM.

    tomorrow i go ask in local car parts shop if they have that kind plug what fit in there but if i don't find right one, can i fill that freeze plug hole with some chemical metal or something??
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	cylinder.jpg 
Views:	49 
Size:	34.6 KB 
ID:	149544   Click image for larger version. 

Name:	motor.jpg 
Views:	41 
Size:	45.1 KB 
ID:	149545  

  5. #5
    dghal's Avatar
    Join Date
    Jul 2008
    Location
    League City Texas
    Posts
    280
    you should be able to find a freeze plug no problem,, they even make expanding rubber ones

  6. #6
    Click avatar for tech links/info, donation request K447's Avatar
    Join Date
    Jul 2007
    Location
    near Toronto, Canada
    Posts
    36,596
    +1
    1,276
    Quote Originally Posted by Polarisgo View Post
    I remove motor and i found what's wrong.

    new cylinder what i have changed got one extra water canal what wasn't in old one.

    and that "new" canal goes to freeze plug and there isn't any plug because water doesn't suppose go there, cos old cylinder doesn't have that canal.

    I took picture at old cylinder and marked where that canal is in new cylinder and then is picture from engine and you see that "new" canal goes straight to freeze plug place.

    Any idea how i fix it and why that new cylinder is little different??it's not new OEM...
    Is this replacement cylinder a different part number from the original cylinder?
    What is the part number on the replacement cylinder?

    Maybe it is not a PWC cylinder...

  7. #7
    i don't know what's it part number but it's this cylinder
    http://cgi.ebay.com/ebaymotors/Polar...rcraftQ5fParts
    it's supposed to be pwc cylinder and for freedom allso.

    I bought freeze plug today in local car parts shop and installed it. Works great at least with motor running and garden hose on it. tomorrow i need to get it to sea and hope everything is working right.

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Similar Threads

  1. 4 Tec Engine: Removal, Rebuild, and Installation Tips
    By thompsdw in forum Sea Doo How To & FAQs
    Replies: 56
    Last Post: 05-26-2016, 10:42 PM
  2. rxp engine rebuild and lost rpm
    By hero in forum 4-Tec Performance
    Replies: 12
    Last Post: 02-21-2012, 06:14 AM
  3. SBT engine rebuilding and parts for Polaris PWC
    By K447 in forum Polaris Open Discussion
    Replies: 17
    Last Post: 05-29-2011, 03:50 PM
  4. Engine rebuild and considering piston skirt coating
    By endmout in forum Sea Doo Open Discussion
    Replies: 2
    Last Post: 04-25-2011, 09:56 PM
  5. 93 SL750 Engine Rebuild and Hull Reno
    By Derand in forum Polaris Projects
    Replies: 3
    Last Post: 08-09-2008, 10:28 AM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •