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Thread: How to guide?

  1. #1
    2000 Polaris Pro 1200 rdizz81's Avatar
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    How to guide?

    Anyone know where i can find a How to guild on rebuilding a jet pump?

    i cant find it via search or cruising through post pages...

    2000 polaris pro 1200


  2. #2
    bowsniper's Avatar
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    Quote Originally Posted by rdizz81 View Post
    Anyone know where i can find a How to guild on rebuilding a jet pump?

    i cant find it via search or cruising through post pages...

    2000 polaris pro 1200
    it's easy. get the pump off, use a impellor removal tool to get the impellor off, pull the stub shat out of the pump, knock out the bearings with a hammer and flat screwdriver hitting evenly till they come out,, check or replae the O-rings and bearings and your done.

    Theres a aluminum spacer between the bearings, just slid it over a tad and the screwdriver will fit in there on the side of the bearing lip/ you need to reuse that alum spacer so.. remember to put it back in/

    Then when putting it back together, leave the o-rings out, freeze the bearings and heat the stator in the oven (with no o-rings in it) and youll have 10 seconds to drop the bearing in, they will fall in being so cold.

    then just tap into place, let it cool off, install the o-ring and your done.

  3. #3
    urugol's Avatar
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    Quote Originally Posted by bowsniper View Post
    Then when putting it back together, leave the o-rings out, freeze the bearings and heat the stator in the oven
    That's awesome, I can just imagine how much that would test my relationshipSorry honey, you can't make that roast tonight cause I have a stator in the oven, oh and there's no ice for that drink, had to make room for the bearings

  4. #4
    2000 Polaris Pro 1200 rdizz81's Avatar
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    Ok any ideas on where i can get the impeller tool?

    will this work?

    http://www.gandermountain.com/modper...=FROOGLE_31625

  5. #5
    2000 Polaris Pro 1200 rdizz81's Avatar
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    also besides the impeller tool i also need this correct

    http://www.watercraftsuperstore.net/.../600SB304.html

    so that + the impeller and i should be back in the water?

    I also broke a bolt into the Jetpump housing any ideas on how to get that out?

    or should i purchase a new housing?

  6. #6
    Click avatar for tech links/info, donation request K447's Avatar
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    Quote Originally Posted by rdizz81 View Post
    Ok any ideas on where i can get the impeller tool?

    will this work?

    http://www.gandermountain.com/modper...=FROOGLE_31625
    That will work. Overton's is also selling the impeller removal tool for $10

    Don't overcook the stator. 200F is enough heat. Don't burn yourself - use heavy work gloves.

    Put one bearing in, get it seated, let it expand and get locked in. Then turn the stator over, insert the spacer, and the other bearing.

    It is important to make sure the bearings are fully seated against the bottom of the bearing hole on each side.

    The spacer should be in contact with the back side of both bearings, but should NOT be under pressure against the bearings.

    Click below for more info.

    Jet Pump Maintenance and Service

  7. #7
    2000 Polaris Pro 1200 rdizz81's Avatar
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    K447 you are the man... how about the other link the jetpump rebuild kit is that a good choice as well?

  8. #8
    2000 Polaris Pro 1200 rdizz81's Avatar
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    Oh and one last question The stator blades are the flat blades inside the jetpump right? can those be replaced or is that part of the impeller?

  9. #9
    bowsniper's Avatar
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    The blades are in the pump yes, the impellor is just that.. your prop so to speak. totally different than the stator and its blades. yes they can be fixed if broke.

    Thanks keith for explaining in detail about the heat on the pump n stuff. i was going to say not over 200 or 250.. not 450! ouch! then seating the 1 first is a good idea. then the other one after the spacer is put back in.

  10. #10
    2000 Polaris Pro 1200 rdizz81's Avatar
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    I guess the last question before i decide to try or pay for someone else to do this... lol

    where can i buy new stator blades? and if i find them does it all come assembled? with new bearings and seals? pop in new impeller and reinstall?

    since i broke that bolt off into the jetpump housing im starting to wonder if i can even get all thos back together anyway.

    When i get home i will post pics of the stator blades

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