Results 1 to 2 of 2
  1. #1

    New Owner, Rebuilding, Need Help


    I purchased a 1997 780 SLT and have ended up having to rebuild the top half of the engine. I'm also doing ALL of the fuel system while I am at it. I need some help finding a fuel pump rebuild kit (bikebandit says it's discontinued). I also need engine install tips if anyone has done this recently. It was a bear to get out because all of the bolt are HARD to reach with the engine in the chassis! Anyway....I know it needs to be aligned when reinstalled....anyone have tips for that?

    Thanks in advance for the help.


  2. #2
    She likes the bike. But the ski gets her wet!!!! xlint89's Avatar
    Join Date
    Oct 2006
    Cleveland OH
    Welcome to the Hulk todd.

    Contact Jay at Sharp's Marine or John Zigler at Rock County for the genuine Mikuni rebuild kit.

    You'll need the alignment tool to do it. Start with the same # of shims you had on the mounts.

    Then snug up the motor mounts and check how the tool slides into the engine coupler. Adjust from there and continue.

    It's just trial and error.

    One tip I can give you is:

    You can manipulate the alignment depending on which motor mount nut you start to tighten first. And tighten them with gradual increase in torque. Don't torque the first nut to 45 ft lbs., then the second, etc... Start with 20, then 35, then 45 on them in order.

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Similar Threads

  1. Rebuilding thermostat?
    By Trond in forum 4-Tec Performance
    Replies: 12
    Last Post: 12-03-2007, 07:55 PM
  2. Rebuilding a 96 XP motor
    By MPower in forum 2-Stroke Performance
    Replies: 1
    Last Post: 10-09-2007, 05:30 PM
  3. rebuilding a 93 SL750
    By ATS666 in forum Polaris Open Discussion
    Replies: 7
    Last Post: 08-09-2007, 09:11 AM
  4. Rebuilding the 4-tec
    By Lurker in forum 4-Tec Performance
    Replies: 5
    Last Post: 07-21-2007, 12:24 AM
  5. rebuilding the carbs on a -98 xp
    By Swedie in forum 2-Stroke Performance
    Replies: 0
    Last Post: 07-18-2007, 05:08 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts