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  1. #1
    Buck3yeRideR's Avatar
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    Repair manual PDF, top-end rebuild how to?

    I'm looking for a repair manual for my 95 sl650std. Or a writeup on how to replace the topend. I have to replace one piston on my 650 and am certain i can do everything, however after thinking i am not sure how to disconnect the piston from the rod?


  2. #2
    Polarisitis loonatik's Avatar
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    Once cylinder is pulled off, pry the little "C" clip (item #1) out with a small flat screw driver, then you can push the piston pin (item #4) out from other side and lift the piston off the rod. Remember to take the needle carge bearing (item #6) from the rod too.
    Attached Files Attached Files

  3. #3
    Buck3yeRideR's Avatar
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    thank you!

    Do i need to replace the rod bearing, pin, and c-clip? or can i reuse them?

  4. #4
    She likes the bike. But the ski gets her wet!!!! xlint89's Avatar
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    NEVER re-use C clips.

    If the pin and bearing are in good shape, go ahead. But all the parts are relatively cheap, i would replace them just because they are cheaper than a piston if something goes wrong.

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