Results 1 to 4 of 4
  1. #1
    Buck3yeRideR's Avatar
    Join Date
    Jun 2011
    Brunswick/Marblehead, OH

    Repair manual PDF, top-end rebuild how to?

    I'm looking for a repair manual for my 95 sl650std. Or a writeup on how to replace the topend. I have to replace one piston on my 650 and am certain i can do everything, however after thinking i am not sure how to disconnect the piston from the rod?

  2. #2
    Polarisitis loonatik's Avatar
    Join Date
    May 2010
    Tampa, FL
    Once cylinder is pulled off, pry the little "C" clip (item #1) out with a small flat screw driver, then you can push the piston pin (item #4) out from other side and lift the piston off the rod. Remember to take the needle carge bearing (item #6) from the rod too.
    Attached Files Attached Files

  3. #3
    Buck3yeRideR's Avatar
    Join Date
    Jun 2011
    Brunswick/Marblehead, OH
    thank you!

    Do i need to replace the rod bearing, pin, and c-clip? or can i reuse them?

  4. #4
    She likes the bike. But the ski gets her wet!!!! xlint89's Avatar
    Join Date
    Oct 2006
    Cleveland OH
    NEVER re-use C clips.

    If the pin and bearing are in good shape, go ahead. But all the parts are relatively cheap, i would replace them just because they are cheaper than a piston if something goes wrong.

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Similar Threads

  1. Repair Manual PDF Download
    By MikeMI in forum Polaris Open Discussion
    Replies: 5
    Last Post: 03-22-2011, 10:43 AM
  2. FS 92 thru 98 Polaris jet ski repair manual printed PDF version
    By Slick PWC in forum Polaris Classifieds
    Replies: 0
    Last Post: 10-15-2010, 11:27 AM
  3. Top End Rebuild
    By Asmarine in forum Yamaha Open Discussion
    Replies: 16
    Last Post: 09-18-2009, 04:35 PM
  4. top end rebuild soon?
    By yz450f in forum Yamaha PWC Performance (2-stroke)
    Replies: 6
    Last Post: 01-19-2009, 04:56 PM
  5. Top End Rebuild
    By Stoffa17 in forum 2-Stroke Performance
    Replies: 2
    Last Post: 01-03-2008, 04:40 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts