Thread: 95XP800 resurrection
06-02-2014, 09:41 PM #1
I'm in the process of helping a buddy resurrect his 95XP800 when we ran into a big snag. Got out on the water and it was running like a champ with the new motor. Got across the lake and it does. Open the seat and you can smell hot electrical. What I found was that the plug that goes to the stator from the gray box got a little toasty and burnt off the pins. Now the question is, is there anything I need to fix before I go replacing parts? I know I'm going to need a new line from the gray box to the stator cover and a new plug for the stator cover to the pickup. Could this be an issue with the magneto charging system?
06-03-2014, 01:33 PM #2
Would a lack of electrical grease cause this?
06-03-2014, 01:42 PM #3
Well thats not normal, I think if you just replace it, it will toast again. You mentioned new motor, what all was done and who did the stator cover etc? You might want to take the cover off and see whats going on in there, maybe wires are touching, water etc.
06-03-2014, 04:35 PM #4
06-03-2014, 08:18 PM #5
I wouldn't pull the motor, just take off the front cover and check the condition of stator and magneto.
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