Page 1 of 2 1 2 LastLast
Results 1 to 10 of 19
  1. #1
    The powder Man!! ashelgren's Avatar
    Join Date
    Jun 2008
    Location
    Geigertown , Pa
    Posts
    166

    pulling pump housing 96xp help!!!

    I'm trying to pull the pump housing off my 96xp I have the nozzle off and nuts off the housing. I was pulling my ass off it's either the caulk holding it on or is their something on the shaft I have to unhook. I got a new impeller and wear ring i'm trying to put on I have the impeller tool, Should I just keep pulling is their any trick to this?


  2. #2
    96 xp stroked, coffmans pipe, r&d 61.8mph gps! merfturtle's Avatar
    Join Date
    Oct 2007
    Posts
    76
    If the pump has never been off it can stick pretty good. You also need to pull back the carbone ring and unseat the oring on the driveshaft.There are 4 nuts holding it to the hull and 3 water lines u have to take off from inside the hull. I have seen in the manual some sort of puller that can be made.

  3. #3
    flyin' the friendly skies airbornexp's Avatar
    Join Date
    Aug 2007
    Location
    Mahomet, Il. USA
    Posts
    6,004
    +1
    163
    did you get the lines off the inside of the hull? there are three. on is the water line for the head and the others are the bailer tubes. and a lot of wiggling!

  4. #4
    Banned User
    Join Date
    Jan 2008
    Posts
    152
    Quote Originally Posted by ashelgren View Post
    I'm trying to pull the pump housing off my 96xp I have the nozzle off and nuts off the housing. I was pulling my ass off it's either the caulk holding it on or is their something on the shaft I have to unhook. I got a new impeller and wear ring i'm trying to put on I have the impeller tool, Should I just keep pulling is their any trick to this?
    Did you disconnect the water line from the pump inside the hull?

  5. #5
    The powder Man!! ashelgren's Avatar
    Join Date
    Jun 2008
    Location
    Geigertown , Pa
    Posts
    166
    Yeah I think its the first time off has that black caulk on it those hoses have to be pulled by a puller though? That sucks if anyone knows a way to get them off without another tool to buy please tell.

  6. #6
    96 xp stroked, coffmans pipe, r&d 61.8mph gps! merfturtle's Avatar
    Join Date
    Oct 2007
    Posts
    76
    You dont need a puller for the hoses. I was talking about the whole pump. Get those 3 hoses off and unseat the oring on the driveshaft and it should come out.

  7. #7
    Nothin' better than Doo'in it! BigDaddyRXP's Avatar
    Join Date
    Aug 2007
    Location
    Tampa Bay, FL
    Posts
    9,202
    +1
    673
    Those pumps are glued like crazy to the hull... Good luck without a puller!!!

  8. #8
    1996XP's Avatar
    Join Date
    May 2008
    Location
    Virginia Beach, VA
    Posts
    168
    Took me an hour or so. And a bunch of McGyvering with stuff around the garage. It'll come off. Just take your time. And try not to get too frustrated.

  9. #9
    The powder Man!! ashelgren's Avatar
    Join Date
    Jun 2008
    Location
    Geigertown , Pa
    Posts
    166
    Cool guys I have to work late today but I will give it another shot friday does the ice water trick work on these wear rings. I hope that thing is not going to fight me I plan on riding saturday how much sealer should I put back on the pump should I goup the hell out of it or go light with it?

  10. #10
    wedoseadoo's Avatar
    Join Date
    Sep 2006
    Location
    lake martin, al
    Posts
    220
    I usually use a seal puller and work the hook under each tab of the jet pump,then pry on each tab,it will usually come off that way in a few minutes

Page 1 of 2 1 2 LastLast

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Similar Threads

  1. Knackered Jet Pump Housing On Seadoo GTX 2001. Please Help!
    By imtuttle in forum Sea Doo Open Discussion
    Replies: 5
    Last Post: 06-29-2017, 10:45 AM
  2. Replies: 2
    Last Post: 07-05-2010, 02:58 PM
  3. Need Help - 2006 RXP Oil Pump Housing Cracked
    By Mason Lake in forum 4-Tec Performance
    Replies: 4
    Last Post: 07-10-2009, 08:35 PM
  4. HELP!!! Problems Installing Pump Housing. Have a leak.
    By ercBOOSTED in forum Kawasaki PWC Performance (4-stroke)
    Replies: 6
    Last Post: 09-07-2007, 04:15 PM
  5. Need help with how to pull pump and clean
    By Coleybear in forum Sea Doo Open Discussion
    Replies: 28
    Last Post: 05-24-2007, 06:09 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •