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How to mount GPRXP LCD Display without cutting the hull!

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  • How to mount GPRXP LCD Display without cutting the hull!

    Please post comments on this, and I will add to, and update this.

    Basically, I just used a torch to heat up the upper lip of the gauge pod, and bent it upward, and into 2 humps to match the SeaDoo gauge outline.

    Below: Greater Detail & Directions/Story/Advice

    So, I didn't want to go through all the ordeal of grinding (I avoid fiberglass grinding/dust at all costs) & cutting the into the hull to allow the RXP gauges to fit in the GPR. So I thought about it for a while, and had an idea. I figured, why cant I just heat the center console, and bend it open a bit more. So I had a broken GPR center console that I didn't care to waste, and started to try to melt it to get the gauges to fit. It worked fairly easily, and looked decent, so I did it on my "permanent" GPR center console.

    See the pics below. In the pics, it shows a gap at the bottom of the gauge when looking from the side. This had slipped out since I had the gauge out, to take pictures of the hole. This DOES mount flush, I just had to push on it, and it clicked back into place and was flush at the bottom.

    I used a torch, as a heat gun didn't get it hot enough. It may work if u have more patients than me, but I moved to using a torch. Be very careful when working with the torch, and make the flame only about 1-1.5" long, dont let the blue part of the flame touch the lastic, hold about an inch away from the end of the flame best u can see. Be VERY careful! I learned with the first one this plastic blisters very easily, and will look really shitty if u burn it up trying to do this. There is a fine point at which the plastic is hot enough to be pliable, but not so hot, that the plastic blisters, and it melts to goo, and looks bad. You want it to be as rigid as possible, but just pliable enough to be bendable, in that crease area. You don't want the bake the entire center console or it will loose its shape, and turn to goo. over bend it just a bit, as it will tend to creep back to its original form when cooled. After you get it bent like u want, run it under cold water to turn it back solid and cool it down so it can be handled. If anyone else does it this way, I advise to heat the inside and outside evenly to warm it up, then bake the underside right at the crease, until it DOES start to blister, then swipe the torch over the top side a few times, and you should be able to easily make 2 humps, and the gauges should fit right in! I had to re-bend mine 3-4 times to get the fitment close enough to suit me. Still looks a little ghetto for my tastes, but its covered up, and saved MASSIVE time, so I'm just going to leave it as is for now. Be sure to leave level flat, non-rounded cut when trimming the bottom. If you go too far down, it wont be a flat edge, and the gauges could push through.

    Changes I would make in retrospect: I would use something other than my hand to round off the top of the console, A soda or paint can should work well, or anything close to the diameter of the gauges obviously.
    Attached Files
    Last edited by boostaholic; 04-30-2008, 10:56 AM.

  • #2
    And pictures of the cut-out/bent section

    more Pic's
    Attached Files

    Comment


    • #3
      that's perfect
      Visit the online store @ PWCPerformance.com to see the full line of Fizzle High Performance Intercoolers to fit each Yamaha and Sea-Doo supercharged watercraft model for all production years. Installation instructions for Fizzle Intercoolers. Contact FizzleRacing(at)gmail(dot)com

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      • #4
        Knocked out the gauge cluster. I used boostsholic's method of heat. Made a wood template(Die) Heat from the back side and clamped the wood together.
        Attached Files
        4-Tec Jetmate
        2004 MSX 1500SC
        T-45 GPRXP
        1995 785 Three Seat Triple

        Click Here>>>>>> Greenhulks Store
        save 10% off of most performance products coupon code is greenhulk
        search here

        Comment


        • #5
          oh, brilliant! That's how its supposed to be done, Looks OEM. I may have to buy a new center console and barrow that "mold" from you!

          Comment


          • #6
            A special thanks to Beerdart/Boostaholic !!!!!l!!!!!!!!!!

            I was so nervous to do this I offered to pay Beerdart to do it for me.

            Rather than say yes he told me I could it. He was right .

            Just made a template and heated the back side with a heat gun just like he said. It really does look OEM. I showed my daughter and wife and they couldnt tell I had done anything.

            Sorry the pics suck I will get better ones when it is back in the garage.
            Attached Files

            Comment


            • #7
              And my phone didn't even ring..
              Great job looks good..
              4-Tec Jetmate
              2004 MSX 1500SC
              T-45 GPRXP
              1995 785 Three Seat Triple

              Click Here>>>>>> Greenhulks Store
              save 10% off of most performance products coupon code is greenhulk
              search here

              Comment


              • #8
                looks like Bill is becoming a fabricator
                nice work!! looks factory
                now go get that mid shaft bracket made and you can drop in the motor
                2008 FX SHO R3 ECU, carillo rods, riva pistons, Riva IC etc.
                2009 yamaha FZS with RD/CP 1.9 L big bore, STG 3+, SOLD.
                2003 FX 140 - super slow 52 mph
                1999 Sweetwater pontoon with 60hp merc- GPS'd at 22mph

                Comment


                • #9
                  reading this....have any of you tried using a heat gun? or is it not enough heat.....I'm torn on which way to do this install. also did any of you use the rubber gasket?
                  2000 Stock GPRXP ~ 83.6 / 7900 rpm
                  2006 Stock RXP ~ 67.7 mph
                  2000 Stage II GP1200R ~ 76.7 / 7400 rpm (retired motor 2007 for conversion build)
                  www.wfoperformance.net


                  Pics ~Pics & Mods~ / Keep the 2-Strokes Alive !


                  Buy your Performance Parts at @ www.4tecperformance.com

                  Comment


                  • #10
                    Originally posted by RX951 View Post
                    reading this....have any of you tried using a heat gun? or is it not enough heat.....I'm torn on which way to do this install. also did any of you use the rubber gasket?
                    I used a heat gun and the rubber trim..
                    4-Tec Jetmate
                    2004 MSX 1500SC
                    T-45 GPRXP
                    1995 785 Three Seat Triple

                    Click Here>>>>>> Greenhulks Store
                    save 10% off of most performance products coupon code is greenhulk
                    search here

                    Comment


                    • #11
                      Originally posted by beerdart View Post
                      I used a heat gun and the rubber trim..
                      +1

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                      • #12
                        Billie Just be carefull as the heat gun will blister the plastic fast.

                        .
                        sigpicDon't sweat the small stuff. Be happy! Ride on!

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                        • #13
                          okie dokie......

                          Is there a suggestion or technique you guys want to mention? like waving the heat or, heat form under not on top.....
                          2000 Stock GPRXP ~ 83.6 / 7900 rpm
                          2006 Stock RXP ~ 67.7 mph
                          2000 Stage II GP1200R ~ 76.7 / 7400 rpm (retired motor 2007 for conversion build)
                          www.wfoperformance.net


                          Pics ~Pics & Mods~ / Keep the 2-Strokes Alive !


                          Buy your Performance Parts at @ www.4tecperformance.com

                          Comment


                          • #14
                            Do not heat from the top.. Heat from the bottom only it will blister wave it and heat the whole area to be formed. Then slowly work the heated plastic into shape with the dies go slow and reheat as necessary. I did mine in four steps.

                            1, Heat and start the right side.
                            2, Heat and start the left side.
                            3 Heat and form the center.
                            4, Heat and finish the entire mold/die.
                            4-Tec Jetmate
                            2004 MSX 1500SC
                            T-45 GPRXP
                            1995 785 Three Seat Triple

                            Click Here>>>>>> Greenhulks Store
                            save 10% off of most performance products coupon code is greenhulk
                            search here

                            Comment


                            • #15
                              has anyone tried the heat gun method to flush mount a new style gauge cluster

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