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Cable Lubrication

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  • Cable Lubrication

    I discovered that the cables on one of my STXs had frozen after being stored for a year. I was able to free them and save the time and expense of replacing them.

    The problem typically occurs at the stern end of the cable because that part is in the water. I used Marvel Mystery Oil because it penetrates well. You could certainly use other light oils, but I would definitely NOT use WD-40 because it will get gummy.

    Start by loosening the locknuts that secure the cable end fittings to the cables (5/16" wrench). Slide the locking collars back on the cable ends and remove the cable end from the ball. Unscrew the ends (count the number of turns and write it down). Next, remove the locknuts. There are two rubber seals on the ends of each cable. Odds are the seals have gotten hard with age. I found that by warming them up for about a minute with a heat gun, they softened to where they could be removed easily and without damage.

    Next, slide a small hose clamp on a 3/8" ID clear vinyl hose. Slide the hose over the cable end, all the way up to the thru-hull fitting, then tighten the clamp. I found that a flexible shaft 1/4" hex drive adaptor made it easy to tighten the clamp in such close quarters. https://jet.com/product/detail/34400...FZSEaQodQrsKcw

    Fill the hose with oil, then raise the loose end close to the ceiling and secure it. Let it soak for a day or two. If the cable was frozen, try to move it gently-- DO NOT FORCE IT! I found that I had to remove the hose, put the cable end back on, then tap it a few times before it broke loose. I then put the hose back on, filled it with oil again, then worked the cable back & forth until it moved easily.

    Put everything back together the way it was originally. Make sure to screw the cable end on the correct number of turns, then set the locknut.

    If you're running in salt water, I think you'd be wise to do this annually.

    Attached Files
    Last edited by steve45; 04-21-2016, 10:49 AM.
    '15 Kawi Ultra 310X
    '99 Kawi Ultra 150 (2)
    '10 Kawi Ultra LX, '13 Kawi Ultra LX, '13 Kawi Ultra LX parts 'Ski
    '04 Kawi STX 15-F, '06 STX 15-F (2)
    '91 Kawi Jet Mate
    '97 Yamaha Exciter 220 (Boat)
    '99 Yamaha Exciter 270 (Boat)
    '78 Nacra 5.2 Catamaran
    '05 Windrider WR-10 Trimaran, '05 Windrider WR-16 Trimaran
    ... and that's just the boats! I'm living proof that you can have too many toys!

  • #2
    Good post! The Ultra LX I picked up a while back has a stuck reverse bucket cable that I am going to try this on.
    Turbo Waveblaster 1 WIP, Waveblaster 701, Waveblaster 1100, Jet Mate 750, MSX 150
    Videos:http://www.youtube.com/c/RickyHinch
    Instagram: @BuiltNotBoughtRacing

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    • #3
      a tip is secure the other end of the hose to an air nozzle and force the oil mix through.
      310R

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      • #4
        Yes, you can apply a little pressure, but it's easy to blow the hose off the cable and make a mess.
        '15 Kawi Ultra 310X
        '99 Kawi Ultra 150 (2)
        '10 Kawi Ultra LX, '13 Kawi Ultra LX, '13 Kawi Ultra LX parts 'Ski
        '04 Kawi STX 15-F, '06 STX 15-F (2)
        '91 Kawi Jet Mate
        '97 Yamaha Exciter 220 (Boat)
        '99 Yamaha Exciter 270 (Boat)
        '78 Nacra 5.2 Catamaran
        '05 Windrider WR-10 Trimaran, '05 Windrider WR-16 Trimaran
        ... and that's just the boats! I'm living proof that you can have too many toys!

        Comment


        • #5
          good idea!
          The Fountain Boys "Never ride faster than your angel can fly" The R&D never stops! " A friend will get you out of jail, A GOOD friend will be sitting in jail with you saying " boy that was fun"

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          • #6
            I wonder if a carefully selected rust penetrant product might be more effective than just oil?
            sigpic
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            For Ficht EMM Repairs, contact Lakeside Tech
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            • #7
              Perhaps. I tried to pump grease into the cables on my boat after the oil, just to provide a seal. That was a nuisance.

              My Ultra 150 has the rubber bellows on the trim cable, which I filled with grease before installing.
              '15 Kawi Ultra 310X
              '99 Kawi Ultra 150 (2)
              '10 Kawi Ultra LX, '13 Kawi Ultra LX, '13 Kawi Ultra LX parts 'Ski
              '04 Kawi STX 15-F, '06 STX 15-F (2)
              '91 Kawi Jet Mate
              '97 Yamaha Exciter 220 (Boat)
              '99 Yamaha Exciter 270 (Boat)
              '78 Nacra 5.2 Catamaran
              '05 Windrider WR-10 Trimaran, '05 Windrider WR-16 Trimaran
              ... and that's just the boats! I'm living proof that you can have too many toys!

              Comment


              • #8
                Thinking about doing this on my ULTRA LX 2007. Cable is stuck but does release if enough force applied. Wondering to do this fix or replace cable, will opt for fix if it lasts for long enough before I need to replace the cable.

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                • #9
                  If you haven't forced the cable enough to kink it or otherwise damage it, lubrication will help a lot.

                  I've never replaced a steering cable or shift cable on anything. And I've got a bunch of old stuff.
                  '15 Kawi Ultra 310X
                  '99 Kawi Ultra 150 (2)
                  '10 Kawi Ultra LX, '13 Kawi Ultra LX, '13 Kawi Ultra LX parts 'Ski
                  '04 Kawi STX 15-F, '06 STX 15-F (2)
                  '91 Kawi Jet Mate
                  '97 Yamaha Exciter 220 (Boat)
                  '99 Yamaha Exciter 270 (Boat)
                  '78 Nacra 5.2 Catamaran
                  '05 Windrider WR-10 Trimaran, '05 Windrider WR-16 Trimaran
                  ... and that's just the boats! I'm living proof that you can have too many toys!

                  Comment


                  • #10
                    Shot Steve. I have ordered a new one. Could not believe the price. It seems like a big enough job to not want to do twice in case it does not work.

                    My accelerator cable snapped recently so I thought it's probably time I replace steering anyway.

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