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Common Carb Issues

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  • #91
    Do you know where to get those check valve nipples that go on the accelerator pumps? I have about 3 that the nipples have broken off from the base. I know everyone says to remove them but the people i rebuild carbs for (mostly friends without a lot of money )want to keep everything stock (IE: the airbox / FA's ) except for a D-plate. I have every jet known to man for these carbs so its not even a issue of rejetting . The main problem is I cant seem to find a solid answer of what jets to put in after removing the accelerator pump and installing a D-plate without installing aftermarket F/A's.

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    • #92
      There is no jetting solution I know of for that scenario. as for the broken nipples I pull them out of old broken units when I need them.
      "Insanity is doing the same thing over and over again, and expecting different results"

      http://www.pwc-performance.com/
      Support The Forum and Save 10% off on RIVA and R&D products, coupon code is greenhulk

      Porting by Lowell Horning "2-Stroke Porting.com" http://www.2-stroke-porting.com/

      http://www.hydrotoys.com/gpr/tuners/osidebil/

      01 SUV-1.8L SHO Conversion (Alex's Ski) Build has begun http://www.greenhulk.net/showthread.php?t=172812
      01 GPR 1300 Ported BB (77.1 @7100) (Sold Cuda67)
      02 GPR 1440 Stroked and Ported by 2-Stroke-Porting.com, Factory Triple Pipe project (Under Construction)
      99 GP1200 Ported by West Coast Porting, Bored 1mm over, Secret Mods Motor Broke in, tuning in process. This thing pulls hard with a 14/20 J prop.

      Comment


      • #93
        do you have any you want to sell?

        Comment


        • #94
          Originally posted by OsideBill
          Improper Arm adjustment

          This one is too high, which will cause the diaphram to hold the needle open and continously dump fuel down the carbs. Makes tuning the low end impossible. Arms that are too low will cause the needle not to open or open too late.
          Hey Bill.. Its Paul, We just spoke on the phone about a half hour ago lol. I'm soaking all this up like a sponge and I probably wont get a whole lot of sleep now that I have found your GP sticky threads! So I assume then the contact piont on the arm should be flush against a straight edge (in this case a razor blade) across those castings on the body? This will be my first order of business...
          By the way... It was a pleasure talking with you. Thanks for the knowledge, and not shipping those carbs w/o confirming.

          Comment


          • #95
            Paul welcome to the forum, you will find lots of knowledgable people here.
            "Insanity is doing the same thing over and over again, and expecting different results"

            http://www.pwc-performance.com/
            Support The Forum and Save 10% off on RIVA and R&D products, coupon code is greenhulk

            Porting by Lowell Horning "2-Stroke Porting.com" http://www.2-stroke-porting.com/

            http://www.hydrotoys.com/gpr/tuners/osidebil/

            01 SUV-1.8L SHO Conversion (Alex's Ski) Build has begun http://www.greenhulk.net/showthread.php?t=172812
            01 GPR 1300 Ported BB (77.1 @7100) (Sold Cuda67)
            02 GPR 1440 Stroked and Ported by 2-Stroke-Porting.com, Factory Triple Pipe project (Under Construction)
            99 GP1200 Ported by West Coast Porting, Bored 1mm over, Secret Mods Motor Broke in, tuning in process. This thing pulls hard with a 14/20 J prop.

            Comment


            • #96
              Click image for larger version

Name:	XLT Reserve Starvation 002.jpg
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Size:	33.4 KB
ID:	4819551Click image for larger version

Name:	XLT Reserve Starvation 001.jpg
Views:	2
Size:	35.9 KB
ID:	4819552 Guys,
              I am working on a second ski that damaged a cylinder while running hard on reserve. Both times the cylinder leaned out due to not enough fuel supply, the reserve was restricted in the tank by the reserve pickup tube "growing" in length and sealing itself off against the bottom plate of the fuel pickup assembly. See pictures.
              '18 GP1800, 85 mph Stage 2
              '09 FZS 82.5 mph, R3, ET LB, Fizzle, Farthing, stock quiet exhaust.
              '01 GPR, GK 1390, was 78.0 mph, sold to the competition, son, now 81.9 mph!
              '04 XLT 1200 was 62.2 mph, now 68.5 mph!
              '94 Blaster 781 46 carb 60 mph, found new home.
              '93 Superjet 760 twin carb 59.7 mph, gone, found new home.
              '99 XLL 1200, complete rebuild, runs 62.4 with SBT sleeved cyl's.
              '99 XLL 1200 #2, same as above, 63.0

              Comment


              • #97
                Leave the bottom plate off, thats what I do.
                "Insanity is doing the same thing over and over again, and expecting different results"

                http://www.pwc-performance.com/
                Support The Forum and Save 10% off on RIVA and R&D products, coupon code is greenhulk

                Porting by Lowell Horning "2-Stroke Porting.com" http://www.2-stroke-porting.com/

                http://www.hydrotoys.com/gpr/tuners/osidebil/

                01 SUV-1.8L SHO Conversion (Alex's Ski) Build has begun http://www.greenhulk.net/showthread.php?t=172812
                01 GPR 1300 Ported BB (77.1 @7100) (Sold Cuda67)
                02 GPR 1440 Stroked and Ported by 2-Stroke-Porting.com, Factory Triple Pipe project (Under Construction)
                99 GP1200 Ported by West Coast Porting, Bored 1mm over, Secret Mods Motor Broke in, tuning in process. This thing pulls hard with a 14/20 J prop.

                Comment


                • #98
                  I have three Xll/XLt carb sets to rebuild in my family, and in deciding whether to add primers to the hard starting ones, have a question: Does the ultra high pop-off setting of the stock carbs(70 psi) have anything to do with the hard starting of some units(hard after 3-4 days of sitting)? Mine hold tank pressure, chokes go all the way closed, the accell pumps work, and I cannot figure why they are hard to start when the GPR has always started right up. They have been that way since new.
                  '18 GP1800, 85 mph Stage 2
                  '09 FZS 82.5 mph, R3, ET LB, Fizzle, Farthing, stock quiet exhaust.
                  '01 GPR, GK 1390, was 78.0 mph, sold to the competition, son, now 81.9 mph!
                  '04 XLT 1200 was 62.2 mph, now 68.5 mph!
                  '94 Blaster 781 46 carb 60 mph, found new home.
                  '93 Superjet 760 twin carb 59.7 mph, gone, found new home.
                  '99 XLL 1200, complete rebuild, runs 62.4 with SBT sleeved cyl's.
                  '99 XLL 1200 #2, same as above, 63.0

                  Comment

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