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  • Green Hulk's supercharged FZR build up

    This thread will serve to show you guys what mod's i'm doing on my FZR and to show any measured gains both in top speed and acceleration.

    In bone stock condition my FZR was able to run 68.5 mph top speed and pull off the following acceleration times


    Average times out of 6 runs
    0-30 1.90 seconds
    0-40 2.61 seconds
    0-50 3.59 seconds
    0-60 5.26 seconds







    The first two mod's i installed were the Riva Power Filter kit and also the intake manifold upgrade.

    The intake manifold upgrade replaces the restrictive factory flame arrestor with a billet piece. It's a pain in the ass to install but after seeing how restrictive the flame arrestor ribbon is this is a must do mod. You are not going to make big power with the ribbon in place.





    The instructions don't call to remove the intake manifold from the ski but i choose to remove mine so that i could do some drilling and tapping.

    On each end of the manifold are two bosses that a wire "tie off" connects to. These bosses are ideal to drill and tap for 1/8 NPT threads. I drilled the one in the front to accept a boost gauge sending unit and drilled the one in the back for future use. Perhaps for a blow off valve for a turbo
    For now i just installed a 1/8 NPT allen head plug to block it off.

    I don't have the boost gauge installed yet but that's coming soon.

    Here's some pics of how i did it.

    Drill it with a 23/64 drill bit



    Use a 1/8 NPT tap


    Digital boost gauge sending unit installed


    Drilled and tapped and plugged off the rear boss for future use


    Next up was the Riva Power Filter install. Very easy install and looks factory and clean once done.





    Check out the picture showing the size of the Riva Power Filter tube next to the stock air box opening. Between the stock flame arrestor ribbon and the stock airbox i can't believe the engine ran as well as it did. Both are huge restrictions.




    Of course i can't forget to show off my greenhulk.net billet gas cap.
    Rumor has it that this mod alone is good for 1 mph




    I wanted to go for the sleek look so i removed the "mouse ear" mirrors and installed the RIVA mirror blockoff kit







    So today we set out to measure the gains of the Riva Power Filter and Intake Manifold Upgrade Kit.

    The gains were immediately noticeable upon taking off with the ski. Much crisper throttle response and better acceleration. The ski is definitely under propped now as i could feel it bouncing back down off the limiter at top RPM.

    We started with a full tank of gas and also had the trim set in the neutral position just as we had when we recorded the stock acceleration times.

    Here are the average acceleration times with the mods.

    0-30 1.77 seconds (.13 improvement)
    0-40 2.41 seconds (.20 improvement)
    0-50 3.22 seconds (.37 improvement)
    0-60 4.58 seconds (.68 improvement)






    Top speed today was 69.7 mph bouncing off the limiter which is a 1.2 mph improvement.




    Next I installed the Riva free flow exhaust. Talk about clean up the rear of the hull. The stock exhaust components i removed were huge!



    After installing the exhaust i used the radar to measure gains over just the Power Filter and Intake Manifold Upgrade.



    These are the average acceleration times showing the improvement
    0-30 1.63 seconds (.14 improvement over Power Filter and manifold upgrade kit)
    0-40 2.24 seconds (.17 improvement over Power Filter and manifold upgrade kit)
    0-50 3.06 seconds (.16 improvement over Power Filter and manifold upgrade kit)
    0-60 4.32 seconds (.26 improvement over Power Filter and manifold upgrade kit)



    This graph shows a stock run VS a run with only the Riva Power Filter and Intake Manifold Upgrade VS a run with the addition of the free flow exhaust.

    The following figures show how much the ski has improved over stock with only the three modifications listed above.

    0-30 .27 improvement over stock
    0-40 .37 improvement over stock
    0-50 .53 improvement over stock
    0-60 .94 improvement over stock

    The ski has also gone from a stock top speed of 68.5 to 70.4 with the modifications.

    If you look at the graph showing the run with all the mods you will see it get's wavy near the end. This is because the ski is all over the rev limiter and getting kicked back. With a higher pitch impeller we can expect that acceleration and top speed times will improve




    One thing i do recommend you guys do it remove the side cowlings to remove the foam pieces that obstruct the hull ventilation openings





    I took things a step further and now my "fake" air intake vents are actually functional. Remember though, I'm a flat water rider and Wouldn't recommend this to an ocean rider.

    Once you remove the cowlings you will need to separate the chrome piece from the black backing. It will be necessary to drill out a couple of rivets. I made clean cuts and then polished the edge of my cuts with a dremel. You can't even tell the plastic was cut once the chrome bezel is riveted back on.





    I drilled holes in the cowling to allow air to reach the vent ducts. I sprayed it down real quick with some black paint that way if you did peep in behind the chrome intake openings you Wouldn't see blue.



    The end result looks clean and nobody would even notice that it didn't come from the factory this way.






    Just installed my boost gauge. I got the square digital gauge from dynotune.




    I also installed my PET 2100 Tachometer
    Correct setting for our skis is P:41



    I had the local upholstery shop staple on my new Riva seat cover







    I just added a few more modifications. I installed the R&D C3 monster wheel supercharger upgrade, R&D Powershot Engine Tuner and R&D Pro Pitch 13/25 impeller. The water was too choppy to get any acceleration numbers so i will get that information soon. The difference in acceleration was BIG and i also gained some top speed. Best number to date is 74.4 mph.



    The Powershot module works exactly as advertised. It bypasses the boost limiter to allow 10 psi of boost. You can't run the C3 supercharger upgrade without it.


    __________________________________________________ _


    My ski is currently running 85+ mph. Mods on the ski right now consist of

    Here's a list of everything you would need if you wanted to duplicate my ski without all the MoTeC options i have for research and development purposes.

    1 Motec Yamaha ECU Kit with mapping $ 3,099.00
    1 Riva E1 supercharger impeller $ 599.95
    1 Riva heavy duty supercharger shaft $ 349.95
    1 Riva Intercooler Kit $ 994.95
    1 Riva HKS blow off valve kit $ 279.95
    1 Riva intake manifold upgrade $ 37.95
    1 Riva power filter kit $ 279.95
    1 Riva Rear Exhaust Kit $ 329.95
    1 Riva Fuel Pressure Regulator $ 474.95
    1 Riva Valve Train Upgrade Kit (optional/necessary for more than 8500 RPM) $ 724.95
    1 Riva Pro Series Reduction Nozzle $419.95
    1 R&D intake grate $ 199.95
    1 R&D intake grate pump seal kit $ 73.95
    1 R&D engine/intercooler cooling kit $ 249.95
    1 Fuel Injectors $ 329.95
    1 Jet Draft Sponsons $ 190.00
    1 Skat Trak Modified 160 mm 8 vane stainless pump (exchange) $ 1,799.00
    Pump modification comes with stainless steel stator vane, modification of your wear ring to 160mm, adjustable billet pump tail cone, Skat impeller with your choice of pitch.

    Sub Total $10434.30
    greenhulk coupon code saves 10% on Riva and R&D products $ (501.64)
    Total amount of parts $ 9932.66


    Here is the link for the AMSOIL 10w-40 Synthetic Marine Oil that i use


    Overview of Riva valve train upgrade install
    Last edited by Green Hulk; 12-17-2009, 04:53 PM.
    Save money on your pwc performance parts! Use the discount code: greenhulk when completing the checkout process in the GREENHULK PWC Performance Store and save 10% off the listed price of MOST Riva Racing and ALL WORX Racing Products. We also offer Fizzle Racing, MaptunerX tuning bundle packages, and instant download tuning licenses at discounted prices.

    Shop now! www.greenhulkstore.com​​
    Contact us! [email protected]
    Like us on Facebook! www.facebook.com/GreenHulkPWCPerformanceStore

  • #2
    Green Hulk's FZR build up discussion thread

    2009 FZR- Riva powerfilter, Riva ff exhaust, Riva manifold upgrade, HKS BOV, R&D grate/ ppk, R&D mppa, skat 13/20ish Tiny Tach, 2010 spacer, Modded VX Plate 74.9 @ 7650


    Comment


    • #3
      Good work.
      2012 Sea-Doo RXP-X 260

      Comment


      • #4
        Good work jerry, amazing gains from just more air. I'm betting you gained 2-3 mph if you pitch the prop up where it needs to be now just from more air
        02' GP1200R stage ll SOLD

        Ski-less and depressed

        Comment


        • #5

          Comment


          • #6
            Originally posted by Green Hulk
            and drilled the one in the back for future use. Perhaps for a blow off valve for a turbo

            i recommend installing a blow-off valve even with the supercharger. the sc clutch can handle 7psi all day long but at 15psi in race conditions it fails in under an hour. I now run 18psi and haven't had ANY clutch problems with my bov...

            with 9-10 psi rec riding??? who knows, but it will pay for itself with one clutch failure.

            Comment


            • #7
              Originally posted by ogdobber View Post
              i recommend installing a blow-off valve even with the supercharger. the sc clutch can handle 7psi all day long but at 15psi in race conditions it fails in under an hour. I now run 18psi and haven't had ANY clutch problems with my bov...

              with 9-10 psi rec riding??? who knows, but it will pay for itself with one clutch failure.

              +1 the clutch will eventually fail after a while. blow off valve is a must, especially if u going to do offshore riding.
              Team Wes-Tec

              Comment


              • #8
                Over 1mph just from air!

                Impellor bend should be another 1mph at least.

                This ski will be at 75mph in another week!
                http://wcporting.com/
                http://wfoperformance.net/


                2009 stage 3.5 FZS: Riva RRFPR, ET 18 SC, 660cc fuel injectors, 160mm Skat prop, R&D modded intake grate, R3 ECU, HKS bov, Fizzle intercooler kit, Jim's Performance prop, JD1's air/fuel/water stuff, Jerry's exhaust stuff. 86.1 mph...headed to 90mph. World's fastest GP 2002 76.2 mph/ World's fastest triple-pipe GPR 2004 85.8mph

                Comment


                • #9
                  Jerry awesome job and thorough descriptions. What are you using to get those accel graphs. Good luck with your new ski.
                  LIVE BETTER WORK UNION.





                  Comment


                  • #10
                    Originally posted by Pistonwash View Post
                    Over 1mph just from air!

                    Impellor bend should be another 1mph at least.

                    This ski will be at 75mph in another week!
                    ditto on dat
                    2000 Stock GPRXP ~ 83.6 / 7900 rpm
                    2006 Stock RXP ~ 67.7 mph
                    2000 Stage II GP1200R ~ 76.7 / 7400 rpm (retired motor 2007 for conversion build)
                    www.wfoperformance.net


                    Pics ~Pics & Mods~ / Keep the 2-Strokes Alive !


                    Buy your Performance Parts at @ www.4tecperformance.com

                    Comment


                    • #11
                      mods

                      Well done jerry you must be pumped in the gains with just a few simple mods ,

                      im sure you ski is going too be a weapon on the water,

                      keep up the good work mate
                      http://www.watsonracing.com.au/

                      http://www.dansjetpower.com.au/
                      dansjetpower : 02 96375775

                      Comment


                      • #12
                        Originally posted by VOODOO View Post
                        Good work jerry, amazing gains from just more air. I'm betting you gained 2-3 mph if you pitch the prop up where it needs to be now just from more air
                        time for an FZR mr ski-less
                        2000 Stock GPRXP ~ 83.6 / 7900 rpm
                        2006 Stock RXP ~ 67.7 mph
                        2000 Stage II GP1200R ~ 76.7 / 7400 rpm (retired motor 2007 for conversion build)
                        www.wfoperformance.net


                        Pics ~Pics & Mods~ / Keep the 2-Strokes Alive !


                        Buy your Performance Parts at @ www.4tecperformance.com

                        Comment


                        • #13
                          Originally posted by hydrojunkie View Post
                          Jerry awesome job and thorough descriptions. What are you using to get those accel graphs. Good luck with your new ski.
                          It's the Stalker ATS...great system to have around when doing mods. The acceleration graph is the most valuable for racing.
                          http://wcporting.com/
                          http://wfoperformance.net/


                          2009 stage 3.5 FZS: Riva RRFPR, ET 18 SC, 660cc fuel injectors, 160mm Skat prop, R&D modded intake grate, R3 ECU, HKS bov, Fizzle intercooler kit, Jim's Performance prop, JD1's air/fuel/water stuff, Jerry's exhaust stuff. 86.1 mph...headed to 90mph. World's fastest GP 2002 76.2 mph/ World's fastest triple-pipe GPR 2004 85.8mph

                          Comment


                          • #14
                            Originally posted by Pistonwash View Post

                            This ski will be at 75mph in another week!
                            I got a couple more tricks up my sleeve but 75 might be pushing it.... not this week anyway
                            Save money on your pwc performance parts! Use the discount code: greenhulk when completing the checkout process in the GREENHULK PWC Performance Store and save 10% off the listed price of MOST Riva Racing and ALL WORX Racing Products. We also offer Fizzle Racing, MaptunerX tuning bundle packages, and instant download tuning licenses at discounted prices.

                            Shop now! www.greenhulkstore.com​​
                            Contact us! [email protected]
                            Like us on Facebook! www.facebook.com/GreenHulkPWCPerformanceStore

                            Comment


                            • #15
                              Originally posted by RX951 View Post
                              time for an FZR mr ski-less

                              agreed....
                              Rut-Ro!!! It's a SHO!!!!
                              Seeeeea Yaaaa!!!!!!!
                              '08 Stage 3+ OffSHOre FX-SHO--->http://www.greenhulk.net/showthread.php?t=114782
                              http://www.youtube.com/user/traumawolf1
                              http://www.soflariders.net

                              2008 WATERCRAFT CHALLENGE OFFSHORE RACE 4TH PLACE



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